When pressure sensors touch hydrogen, this often results in difficulties. Unfortunately, I frequently notice in my job our customers are not aware of this prior to use. Because of this , they often do not even tell us that their medium contains hydrogen. We only find out when we get a complaint. But why do we get yourself a complaint? How come especially hydrogen so critical to pressure sensors?
A simple rule is that a large number of metals become brittle when exposed to hydrogen. Hydrogen atoms that diffuse in to the metal grid change the effectiveness of the material. In the worst case, this results in cracks in the material. Or to put it simply, the pressure sensor starts leaking or is completely destroyed. In the case of pressure sensors, specifically thin membranes necessary for measuring pressure play a decisive role. Atomic hydrogen will not only penetrate the metal, but also pass through it by diffusion.
It has several effects: When piezoresistive measuring principles are used, it becomes critical if hydrogen reacts with the inner transmission medium or accumulates there. Wonderful falsifies the measurement results, but can down the road also result in complete destruction of the sensor in individual cases. The addition of hydrogen also changes the instrumentation characteristics of the resistance structures of the measurement bridge of thin-film sensors. Despite being reversible, this technique results in a detuning of the bridge at the very least temporarily, resulting in a falsification of the measurement signal.
However, the effects described above occur in different materials differently. Which means that the effects of hydrogen could be lowered substantially by selecting suitable materials.
Note
Further information on our pressure sensors and about hydrogen are available on the WIKA website. If you use hydrogen because the medium, your contact will gladly recommend an optimum solution for your application.